You don't know how much it really costs to produce each product. You sell without knowing your real margin.
You don't know what raw material you have, what's in process, or what finished product is available.
You don't measure production line efficiency. You don't know where the bottlenecks are.
You plan production in Excel. You don't consider capacity, available materials, or priorities.
Calculate real production cost: materials, labor, overhead. Compare vs standard cost.
Separate inventory of RM, WIP, FG. Lot tracking, real vs theoretical consumption, shrinkage.
Capture production data in real-time. Measure efficiency, downtime, rejects.
Plan production based on demand. Calculate material needs automatically.
Define production recipes with multiple levels. Sub-assemblies, alternatives, versions.
Create production orders, assign materials, capture real consumption, calculate costs.
Calculate real cost per production batch. Compare vs standard cost, identify variances.
Define inspection plans, capture results, block non-conforming batches.
Plan production based on demand. Calculate material needs, generate purchase orders.
Efficiency by line, by shift. Downtime, rejects, OEE (Overall Equipment Effectiveness).
From production order to finished product
Sales generates production order (manual or automatic)
System verifies available materials (RM)
Generates material consumption list (picking list)
Warehouse delivers materials to production
Production captures order start
Captures real material consumption
Captures production times by operation
Quality control inspects
System calculates real cost and generates FG
FG goes to warehouse available for sale
Plan production based on demand
System analyzes pending sales orders
Calculates FG (finished goods) needs
Explodes BOM to calculate RM needs
Considers available and in-transit inventory
Generates production order suggestions
Generates purchase order suggestions
Considers production capacity and lead times
Allows manual plan adjustment
Yes. You can define recipes with multiple levels of sub-assemblies. The system explodes automatically to calculate material needs.
Yes. Calculates real cost based on real material consumption, labor, and overhead. Compares vs standard cost and shows variances.
Yes. The MRP module plans production based on demand, calculates material needs, and generates purchase order suggestions.
Yes. With tablets or terminals on the shop floor, operators can capture start/end of operations, consumption, rejects in real-time.